Founder index · Lego · 2004–2016 as chief executive; chairman of the Lego Brand Group since
Jørgen Vig Knudstorp
The lesson that travels
“A turnaround is a subtraction before it is anything else. Knudstorp saved Lego by halving the range, selling the parks and killing every product that did not fit a brick, and only then found the new customers for the old one.”
Knudstorp was thirty-six, a former McKinsey consultant who had been at Lego for three years, when the Kirk Kristiansen family made him chief executive in October 2004. The company had lost ≈ DKK 1.9 billion that year on ≈ DKK 6.3 billion of revenue, was close to breaching its loan covenants, and had spent the previous decade responding to the expiry of its patents and the arrival of video games by trying to become an entertainment company — theme parks, television, clothing, software, action figures without bricks — while doubling the number of unique elements it moulded to around 13,000. Kjeld Kirk Kristiansen, the founder's grandson, stepped back from running it and put in his own money.
Knudstorp's plan was the opposite of what a growth consultant would be expected to write. He sold 70% of the Legoland parks to Blackstone's Merlin for ≈ DKK 2.4 billion, cut the element count roughly in half and the colour palette with it, closed the non-brick lines, cut a thousand jobs, and required every product to earn 13.5% on sales or be dropped. He also moved production to Mexico and the Czech Republic, and in 2006 outsourced much of it to Flextronics — a decision he reversed within two years when quality and cost both went the wrong way. Only after the subtraction did the growth come: licensed themes, adult sets, the company's own stores, Lego Ideas. Revenue rose from ≈ DKK 6.3 billion in 2004 to ≈ DKK 37.9 billion in 2016, the year he moved up to chairman.
The contested parts are the credit and the price. The plan was drafted with a chief financial officer, Jesper Ovesen, who left in 2007, and funded by the family, and the narrative that a young consultant saved Lego alone is a simplification the company has not discouraged. The parks were sold at what turned out to be a low price — Kirkbi later spent a great deal more buying Merlin back — and the outsourcing was a mistake he acknowledged. And his first year as chairman, 2017, was the company's first decline in thirteen years, with 1,400 job cuts and a chief executive, Bali Padda, who lasted eight months. The turnaround was real. It was also a team's, a family's and a decade's, and Knudstorp is the first to say so.
§01 — The hard calls
- 2004
Cut the number of unique Lego elements from roughly 13,000 toward 7,000, and the colour range with it, over the objections of the designers.
Slashed moulding, inventory and complexity costs and forced designers back to the system. The company returned to profit in 2005 and the element discipline is still enforced.
- 2005
Sell 70% of the Legoland parks to Blackstone's Merlin for ≈ DKK 2.4 billion to repay debt.
Removed the covenant risk and a business Lego could not run. The price proved low: the family holding, Kirkbi, later took a large stake in Merlin and helped buy it outright in 2019 for around £6 billion.
- 2006
Outsource most brick production to Flextronics in Mexico, Hungary and the Czech Republic.
Cost and quality both went the wrong way. Lego took production back in-house within two years and has built its own plants ever since. A reversed decision he has been candid about.
- 2008
Open the design process to fans through what became Lego Ideas, and build a line for adults.
Adult and fan-designed sets became the fastest-growing and highest-priced part of the range, and turned the customers who had kept buying Lego in secret into the ones the company designs for.
One of these is set up as a tutorial — you make the call before you find out what Jørgen did.
Face the decision§02 — Around this founder